Stability of rigid blocks exposed to single-pulse excitation

This paper proposes a numerical procedure that can predict the minimum duration of a rectangular, half-cycle sine wave, linearly increasing and triangular single-pulse excitation required to overturn the rigid block resting on a moving base. Since the linearization assumption in the derivation of an analytical solution, which has already been used by Housner and other researchers, cannot be valid for a block with various slenderness ratios and dimensions, a derivation of numerical solutions which would be valid for all types of block is necessary. The proposed numerical procedure takes into account the possibility of sliding and uplifting of the block from the base. The numerical algorithm for the proposed numerical procedure in a commercial code C++ is given in the “Appendix.”     

Determining cracks in gears using adaptive wavelet transform approach

A new family of biorthogonal wavelets used to identify fault in gears is dealt with. The fault detection analyses and methods presented in this paper are based on signals created by a faultless gear and by a gear with a crack in the tooth root, caused through operating conditions. The new wavelets are a generalization of biorthogonal wavelet systems. In the analysis, smoothness is controlled independently and discrete finite variation is used to optimise the synthesis bank. The procedure measure dispenses with a measure of differentiability, requiring a large number of vanishing wavelet moments in favour of a smoothness measure that is based on the fact that, in most practical applications, only a finite depth of the filter bank tree is involved.     

可靠性和维修性——现代设计的关键因素（二）

2.3可靠性维修性的定量分析方法现代设计过程设计到多种学科,其目的是获得合理的市场价格、性能和功能性。目前绝大多数设备说明书中都包含有一个报告,其中定义了预期的系统效率或可用性,一般来说,系统的可用性可以这样计算:A=总的可用总时的间可-用实时际间停机时间=MTTMRT BM     

Intelligent Programming of CNC Turning Operations using Genetic Algorithm

CAD/CAM systems are nowadays tightly connected to ensure that CAD data can be used for optimal tool path determination and generation of CNC programs for machine tools. The aim of our research is the design of a computer-aided, intelligent and genetic algorithm(GA) based programming system for CNC cutting tools selection, tool sequences planning and optimisation of cutting conditions. The first step is geometrical feature recognition and classification. On the basis of recognised features the module for GA-based determination of technological data determine cutting tools, cutting parameters (according to work piece material and cutting tool material) and detailed tool sequence planning. Material, which will be removed, is split into several cuts, each consisting of a number of basic tool movements. In the next step, GA operations such as reproduction, crossover and mutation are applied. The process of GA-based optimisation runs in cycles in which new generations of individuals are created with increased average fitness of a population. During the evaluation of calculated results (generated NC programmes) several rules and constraints like rapid and cutting tool movement, collision, clamping and minimum machining time, which represent the fitness function, were taken into account. A case study was made for the turning operation of a rotational part. The results show that the GA-based programming has a higher efficiency. The total machining time was reduced by 16%. The demand for a high skilled worker on CAD/CAM systems and CNC machine tools was also reduced. Received: September 2004 / Accepted: September 2005     

Identification and optimization of key process parameters in noncontact laser scanning for reverse engineering

This Extended Technical Note shows that the final accuracy level of reverse engineered surfaces depends on scanning distance and scanning angle of the laser beam, hence it also depends on the morphology of the scanned objects. On scanning strongly curved objects, such as the ones with free form surfaces, the distance and impact angle of the laser beam are changing continuously during the scanning process. On the basis of these, two critical parameters are specified for the design model, which make it possible to predict these two factors in advance, depending on the morphology of the scanned object. First, a mathematical-statistical design model of the scanning process is generated, which relies on ANOVA (analysis of variance) and DOE (design of experiments). In the next step, a fitness function is optimized by the genetic algorithm (GA) program. This optimization improves the accuracy of the final scanned surfaces, in terms of the minimum standard deviation values of reverse engineered 3D surface model. The proposed approach was confirmed in a case study, which is presented at the end of this Technical Note.     

An on-line predictive system for steel wire straightening using genetic programming

Dimensional stability of forming processes is becoming more and more important in the modern production world. Especially when mass production is concerned, the technological system has to be reliable and accurate. Growing market demands are forcing production engineers towards process optimisation in order to achieve high machinery efficiency and reduce the production costs. An important precondition for improving the process chain is the prediction of process behaviour in advance. The paper is presenting the use of genetic programming to predict the wire geometry after forming. The results can be used as the basis for later optimisation of forming processes.     

Influence of substrate treatment on the tribological properties of DLC coatings

Due to the very thin nature of DLC coatings, the substrate must carry the main part of the applied load. If the substrate has insufficient strength to carry the contact load and thus support the coating, plastic deformation will occur, leading to premature failure of the coating. The challenge to improve the properties of hard DLC coatings by thermo-chemical pre-treatment of the substrate has gained much attention in recent years, leading to a new method called duplex treatment. In the present study, a hydrogen-free hard carbon coating deposited on plasma nitrided AISI 4140 steel was investigated with respect to microhardness, residual stress, scratch adhesion and dry sliding wear resistance. The pin-on-disc results showed that nitriding of the substrate improves the wear resistance of the hydrogen-free hard carbon coating as compared to the hardened substrate. The improvement can be related to the increased load carrying capacity of the steel substrate and to improved coating to substrate adhesion.     

Transfer Solid Lubrication of Aluminum Sliding Contacts

The effects of transfer from solid lubricant sticks of unfilled, glass-filled, and bronze-filled PTFE on the room-temperature wear and friction of trailing primary contacts of aluminum (6061 T6) rods in repetitive intermittent contacts were investigated in a ring-on-rod configuration. The materials of the ring countersurfaces upon which the solid lubricants transferred and against which the trailing aluminum rods wore included steel, aluminum, copper, and an oxide dispersion-strengthened copper alloy. This sliding of the unlubricated copper ring countersurfaces against the aluminum led to the roughening of the copper as large (> 1 mm) aluminum particles embedded themselves upon the countersurface, with consequent transitions in the aluminum wear rate and the coefficient of friction to values exceeding 6 × 10^{? 3} mm³/Nm and 0.6, respectively, after an incubation period of several initial contacts of lower wear rate and friction. The other ring countersurface materials resulted in similarly high aluminum rod wear rate and coefficient of friction, more nearly from the onset of sliding. The application of unfilled PTFE solid lubricant transfer reduced the aluminum's gouging of the copper countersurfaces and correspondingly reduced the aluminum rod wear rate and the coefficient of friction against the copper, as well as against all other countersurface materials, towards 2 × 10^?3 mm³/Nm and 0.3 or less, respectively. Glass- and bronze-filled PTFE transfer lubricants provided reductions in the wear rate of the aluminum rod comparable to or in some cases better than the unfilled PTFE, though the unfilled PTFE transfer lubricant in several cases provided better friction reduction.